FD 7200 Series High-Volume Folder Inserter

High Volume Modular Inserter Solution

7200 Series The Formax 7200 Series Inserters take flexibility and productivity to new heights. Whether you need to insert a 50-page document, a glossy booklet up to 6mm thick, or anything in between, this system can meet the challenge. Its modular design offering up to 11 stations, with high-capacity feeders, and a standard capacity of up to 2,000 sheets. The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation. Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs.

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A 15" color touchscreen interface guides operators through job programming and functions, with unlimited programmable jobs. It's even easier to run recurring or frequently processed applications. The 7200 Series has optical High-Capacity Intelligent Feeders with the ability to read 1 and 2-track OMR, 1D barcodes and 2D Data Matrix, and these codes can be located anywhere on the document. Infrared and electromechanical Double Document Detectors help to ensure the correct documents go into each envelope. These features allow for the automatic insertionn of multiple-page docuements, eliminating the tedious task of manually collating and inserting.

The 7200 Series has the power to process up to 4,800 envelopes per hour, up to 200,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can also be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional High-Capacity Versatile Feeders are top loading making it easy to reload on-the-fly, and provide the ability to insert a variety of media, including glossy booklets, DVDs and small inserts. Download the Datasheet

Standard Features:

  • Modular design: flexibility to add feed stations, from 1-11
  • Intuitive User Interface: 15" color touchscreen
  • Quick and Easy Setup: Automatic job setup with document & envelope library
  • Programmable Jobs: Unlimited
  • Flats Insertion: Inserts into landscape format flat envelopes, up to 10" x 13"
  • Versatile: Inserts sets of up to 50 sheets, up to 6mm thick
  • Fast: Processes up to 4,800 envelopes per hour
  • Duty Cycle: Up to 200,000 envelopes per month
  • Powerful Folding Capacity: Folds up to 8 sheets at a time
  • Fold Types: C, Half, Z, Double Parallel and no fold
  • Document Feeder Capacity: Standard up to 500 each, high capacity up to 1,000 each
  • Envelope Feeder Capacity: Up to 800 #10 or 6" x 9.5" envelopes, up to 500 10" x 13" landscape flats
  • Double Document Detection: Infrared and electromechanical
  • Interactive Display: Predictive Intelligence shows time remaining until job completion
  • Automatic Document Measurement: Measures inserts for easier job setup and operation
  • Continuous Operation: Versatile Feeders are bottom-feeding for reloading on-the-fly


  • Furniture
  • Flex OMR
  • Electronic sorting system
  • Second conveyor - use with sorting system
  • Catch tray - use with sorting system
  • Auto thickness and multi-sheet feeder
  • Thin booklet feeder
  • OMR station, transports and feeders for future upgrades
  • FD 402 Jogger

For More Information:

Call to speak with a Relyco equipment consultant at 1-800-777-7359 -  or This email address is being protected from spambots. You need JavaScript enabled to view it. ,

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